Our Processes
Our Marble Floor Polishing Process
1. Preparation
○ Clear the floor area of all furniture and plants.
○ Protect adjacent areas at floor level by covering door frames, doors, wallpaper, and fittings with plastic sheets and masking tape.
2. Surface Repair
○ Use coloured epoxy to repair any cracks or breaks, ensuring the repaired areas blend seamlessly with the surrounding surfaces.
○ Fill missing grout lines with colour-matched materials to maintain a consistent appearance.
3. Equipment Set Up
○ Connect floor polishers and wet vacuums to Earth Leakage Circuit Breakers (ELCB) at designated power points to ensure safety.
4. Diamond Polishing
○ Employ a floor polisher equipped with a series of diamond polishing pads, progressing from coarse (50-grit resin) to ultra-fine (1500-grit resin) to systematically remove worn and scratched surfaces.
○ Address edges and corners using handheld power tools fitted with soft diamond pads for precision.
5. Cleaning Between Grits
○ After each polishing stage, thoroughly vacuum the floor to eliminate debris and prevent contaminants from affecting the subsequent polishing steps.
○ Ensure meticulous cleaning to achieve a high-quality finish.
6. Final Polishing
○ Apply ultra-fine polishing powder to the surface and buff using a white pad in circular or parallel motions to attain a glossy finish.
○ Remove any excess powder by vacuuming and then mop the surface clean.
7. Buffing
○ Sweep the polished surface to remove any residual particles.
○ Perform a final buffing with white pads to enhance the shine and ensure a uniform finish.
Repolish of marble flooring, adjacent carpet is covered for protection
Repair and repolish of marble and granite surfaces in a hotel lobby
Important
Maintain proper ventilation in the area after polishing to prevent efflorescence staining, which is common in limestone-based crema marble tiles.
Recommendation
To prolong the lifespan of the floor and facilitate easy maintenance, we highly recommend applying an impregnator sealer. This sealer helps protect against accidental spills and stains. For effective curing, ensure the surface is dry before application and avoid wetting the floor for at least 12 hours post-application.
Maintaining Polished Marble Floor Tiles
1. Regular Cleaning
○ Dry Maintenance: Keep the surface free from dust and debris by regularly sweeping with a soft-bristled broom or using a dry, microfiber mop.
○ Damp Mopping: Periodically, mop the floor using a pH-neutral marble cleaner diluted in water. Avoid using excessive water, and ensure the mop is well-wrung to prevent moisture damage.
2. Buffing
○ Occasional buffing with a soft cloth or a floor buffer equipped with a non-abrasive pad can enhance the marble’s natural gloss.
3. Public Areas
○ In high-traffic zones, implement a rigorous maintenance program to prevent rapid deterioration.
○ Avoid placing plants or frequently moved objects directly on marble surfaces, as water exposure and movement can cause scratches and stains.
4. Protective Measures
○ Place floor mats at entrances to trap dirt and prevent abrasive particles from being tracked onto the marble.
○ Avoid using delivery trolleys or equipment with hard wheels over polished marble, as trapped grit can scratch the surface.
5. Wet Areas
○ In moisture-prone areas like bathrooms, ensure proper ventilation to minimise the wet-dry cycles that can affect marble.
○ Regular maintenance using a floor polisher with light diamond pads or a powder polishing process is recommended to maintain the finish.
6. Avoid Excessive Water
○ Never hose down marble surfaces with water, as this can lead to a hazy, dull appearance.
7. Cleaning Agents
○ Use only pH-neutral cleaners specifically designed for marble.
○ Avoid acidic, alkaline, or ammonia-based products, as they can etch and damage the polished surface. By adhering to these maintenance practices
Marble renewal for a residential project
Prep work for colour matching treatment for dark marble tile flooring
Restoration Process for Damaged Marble Floor Tiles
1. Preparation
○ Relocate furniture and fixtures away from the work area.
○ Protect walls and surrounding surfaces with plastic sheeting and tape to prevent damage to existing fittings and furnishings.
2. Tile Assessment and Cleaning
○ Identify the damaged tiles.
○ Remove any loose material from the affected areas.
○ Thoroughly clean and vacuum dust and debris from the damaged sections.
3. Epoxy Application
○ Prepare an epoxy mixture, adding pigments to match the floor’s colour.
○ Apply the epoxy generously to the damaged area, ensuring it is level with the surrounding surface.
4. Drying and Polishing
○ Allow the epoxy to cure completely.
○ Use a floor or hand polisher equipped with diamond polishing pads to achieve a smooth finish.
○ Follow up with a white polishing pad and appropriate polishing powder to attain a clean, glossy surface.
5. Final Touches
○ Ensure the repaired area is smooth and colour-matched with the surrounding tiles.
○ Clean and vacuum the area thoroughly.
○ Buff the floor with a polisher to finalise the restoration.
(Before) Chips and cracks on marble flooring in a hotel lobby
Prep work for colour matching treatment for dark marble tile flooring